IoT 4.0
AI-driven manufacturing intelligence, from the shop floor to the boardroom. OT meets IT at enterprise scale.
Request a Demo
Talk to a Specialist
Download Datasheet
40%
OEE Improvement
80%
Defect Detection
Real-Time
Production Visibility
MES-ERP
Integration
Core Capabilities
What it does.
OT/IT Convergence
Unified platform bridging operational technology (PLC, SCADA) with enterprise IT, real-time data in your ERP.
Predictive Maintenance
ML models trained on vibration, temperature, and power data predict equipment failure 72+ hours ahead.
Computer Vision QC
Real-time defect detection at line speed, surface inspection, assembly verification, dimensional measurement.
MES Integration
Full integration with existing MES, SCADA, and ERP, no rip-and-replace, enhance what you have.
Edge Compute
AI inference at the edge, low-latency decisions on the factory floor without cloud dependency.
Digital Twin
Real-time factory simulation for process optimisation, capacity planning, and operator training.
How It Works
The journey to value.
1
OT Assessment
Map existing PLC/SCADA/MES landscape and identify integration points
2
Edge Deploy
Install edge compute nodes and IoT gateway infrastructure on the floor
3
Connect & Train
Connect OT data sources and train ML models on historical production data
4
Scale
Roll out across all lines and plants with centralised management
Customer Stories
Proven across Asia.
Electronics
PCB Assembly Quality
A manufacturer deployed computer vision at 12 AOI stations, replacing manual sampling with 100% automated in-line quality checks.
✓ Defect escape rate down 81% · throughput +12%
Automotive
Predictive Maintenance
An auto parts maker deployed a vibration sensor network on 240 CNC machines, enabling condition-based maintenance.
✓ Unplanned downtime down 67% · maintenance cost -35%
Food & Beverage
Production Efficiency
A food manufacturer integrated PLC data with ERP in real time, giving line managers live OEE visibility and automated reporting.
✓ OEE improved from 62% to 81% in 6 months
Pharma
Serialisation & Track-Trace
A pharmaceutical manufacturer deployed IoT-based serialisation for 100% traceability from raw material to finished goods.
✓ Full GMP compliance · serialisation cost -40%
Technology Partners
SiemensRockwellHoneywellPTCAVEVASAPNVIDIA
Technical Specifications
Built for enterprise scale.
Connectivity
Protocols
OPC-UA · MQTT · Modbus · Profinet
Legacy PLC Support
Siemens S7 · Rockwell · Mitsubishi · Schneider
Edge Hardware
Industrial PCs · NVIDIA Jetson
Cloud
Azure IoT · AWS IoT · Private cloud
AI / Analytics
Inference
On-device edge · gateway · cloud hybrid
Model Types
Anomaly detection · Vision · Forecasting
Latency
Retraining
Continuous learning with production feedback
Ready to explore Smart Factory Platform?
Speak with a SYSTEX Asia specialist, we’ll map a solution to your environment.
Request a Demo
Talk to a Specialist
Explore More
Related solutions.
Carbon & ESG Intelligence
IoT energy data feeds directly into your carbon reporting
Explore →
Data & AI Platform
Centralise factory AI models on sovereign infrastructure
Explore →
☁️
Hybrid Multi-Cloud
Factory edge + private cloud + corporate systems unified
Explore →